Tuesday, September 24, 2024

Danieli Group sets 40 m/sec speed record with spooler line at Diler Demir Çelik

With over a century of expertise, Danieli Group has solidified its position as a global leader in industrial machinery for the metals sector. Established in 1914, it has consistently pushed boundaries through ongoing research and innovation. One recent success is at the Izmit plant in Turkey, where Diler Demir Çelik’s new Danieli spooler line set a speed record of 40 m/sec for D8 and D10 diameters. Powered by Danieli Automation, the technology ensures optimal metallurgical uniformity across the entire coil production.

Gruppo Danieli

Danieli Group continues to push the boundaries of efficiency

Danieli Group has established itself as a major force in the metals industry with over 100 years of expertise. Founded in 1914, it has gained international recognition for its reliability and specialized knowledge in steel processing. Continuous investment in research and development has enabled the Group to achieve numerous technological milestones and breakthroughs, making it one of the most innovative players in the field. An example of Danieli Group’s excellence is the high-performance spooler line installed at the Izmit plant in Turkey for Diler Demir Çelik. This system has broken speed records, reaching a 40 m/sec for the production of bars with diameters of D8 and D10. Designed to maximize productivity in smaller-diameter sizes, the new spooler line will enable Diler Demir Çelik to produce 500,000 tons per year of twist-free spooled bars in coils ranging from 8 to 25 mm in diameter. The solution provided by Danieli includes a six-pass fast-finishing block, a water-cooling line to ensure the bars meet international mechanical property standards, and Sund Birsta strapping machines for optimized packaging. The entire process is managed through an advanced Danieli Automation system, ensuring seamless control, precision, and enhanced operational efficiency. This innovative spooler technology eliminates the need for coil unwinding and rewinding, streamlining the process and improving overall productivity. It also ensures the best possible metallurgical uniformity throughout the entire coil, further enhancing the quality and consistency of the final product. The successful implementation of this system stands as a testament to Danieli Group’s commitment to pushing technological boundaries and delivering excellence to its global clients.

A legacy of excellence: Danieli Group’s growth and global achievements

Since its establishment, Danieli Group has evolved into a leading global manufacturer of industrial machinery for the metals industry. It was founded in 1914, when brothers Mario and Timo Danieli acquired the Angelini Steelworks in Brescia, Italy, and was later relocated to Buttrio, where it specialized in machinery for steel production. In the 1970s, the company shifted from machine production to designing and building steel plants, starting with a 500,000-ton facility in East Germany. This marked the beginning of its global expansion and its reputation for reliability and expertise. With continuous investments in research and development, Danieli Group achieved major technological breakthroughs. Notable acquisitions, such as Morgårdshammar (Sweden) and Rotelec (France), further strengthened its position in the industry. Today, led by CEO Giacomo Mareschi Danieli, the Group is recognized for its advanced design, manufacture, and start-up of steel and metal production plants. Its operations cover the entire production process, from raw materials to final product finishing. A dedicated 4,500 square meter lab – Danieli Research Center – helps drive innovation and maintain its status as one of the top three suppliers in the metals industry. Additionally, the company supports corporate social responsibility projects, including educational partnerships, environmental initiatives, and cultural preservation efforts.


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